About Us

HVAC System Solutions by SM Clean Room Solutions

Corporate overview of HVAC system solutions

SM Clean Room Solutions specializes in designing and delivering advanced HVAC (Heating, Ventilating, and Air Conditioning) systems tailored to meet the unique needs of diverse industries. Our solutions include high-performance air handling units, precision ducting, and efficient insulation systems. We ensure energy efficiency, precise temperature control, and optimal air quality within your critical environments. With our extensive expertise, we craft systems that enhance operational performance while maintaining full compliance with stringent industry standards.

Our team of experienced professionals leverages innovative technology to provide HVAC systems that are durable, efficient, and exceptionally reliable. Whether for pharmaceuticals, electronics, or healthcare sectors, our HVAC solutions are meticulously designed to support critical environments with seamless integration and superior performance, ensuring your long-term satisfaction.

Understanding Air Handling Units (AHUs)

**Air Handling Units (AHUs)** are fundamental components of a building's HVAC system, responsible for the circulation and conditioning of air. They are utilized to supply fresh, conditioned air into a building or to extract stale air, playing a crucial role in maintaining indoor air quality and comfort.

  • An AHU essentially consists of a large, insulated metal box containing several key elements: a powerful fan, heating and/or cooling coils, various types of filters, sound attenuators to minimize noise, and dampers for airflow control. In most configurations, the AHU is connected to a network of air distribution ductwork, directing conditioned air throughout the facility. Alternatively, for certain applications, the AHU can be designed to be open directly to the space it serves.
  • The supply air passing through the AHU undergoes a thorough filtration process and is then either heated or cooled. This conditioning depends on the specified duty requirements for the space and the prevailing ambient weather conditions. In some building designs, Air Handling Units are exclusively dedicated to supplying fresh air for ventilation and extracting stale air, without active heating or cooling.
  • For active heating or cooling, AHUs can be seamlessly connected to central plant equipment, such as boilers (providing hot water) or chillers (providing chilled water). These units facilitate heat exchange with the incoming air. As an alternative, heating or cooling can be generated directly within the air handler through electric heating elements or integrated direct expansion refrigeration units.
  • When AHU systems are employed to extract stale air from a building, a controlled proportion of this extracted air can be strategically recirculated. This recirculation optimizes energy efficiency by reducing the need to fully condition 100% of the incoming supply air. Furthermore, AHUs can incorporate advanced heat recovery mechanisms, allowing them to efficiently extract heat from the air being expelled and cleverly repurpose it to pre-heat the incoming supply air, leading to significant energy savings.

Air Handling Units vary considerably in size, capacity, and complexity, as they are precisely designed to perform specific functions tailored to each unique application.

Ducting Solutions: Materials and Applications

When it comes to **ducting**, selecting the right material is crucial for optimal performance, durability, and compliance. SM Clean Room Solutions offers ducting fabricated from industry-standard materials, each suited for specific applications.

Galvanized Steel (GI Sheets)

**Galvanized Steel** is the standard and most common material used in fabricating ductwork for most comfort air conditioning systems.

  • Specifications: It conforms to ASTM A653, with a G90 coating. All ducts are fabricated from Galvanized Sheet Steel (GSS) conforming to IS: 277 standards.
  • Key Benefit: Its widespread use speaks to its reliability and cost-effectiveness for standard HVAC requirements.

Aluminium Ducting

**Aluminium** is a widely used material, particularly favored in sensitive environments.

  • Primary Application: It's extensively utilized in **clean room applications** due to its inherent properties.
  • Other Uses: Aluminium is also a preferred system for moisture-laden air, special exhaust systems, and ornamental duct systems.
  • Specifications: It meets ASTM B209 standards, with common alloys being 1100, 3003, or 5052.
  • Key Benefit: Its non-corrosive nature and lightweight properties make it ideal for controlled and specialized environments.

Stainless Steel Ducting

**Stainless Steel** offers superior resistance and is used in more demanding duct systems where durability and hygiene are paramount.

  • Primary Applications: Commonly employed in **kitchen exhaust systems**, applications involving highly moisture-laden air, and specialized fume exhaust systems where corrosion resistance is paramount.
  • Specifications: It complies with ASTM A167, specifically Class 302 or 304.
    • Condition A (annealed) Finish No.4: Recommended for **exposed** ducts (visible installations).
    • Finish No. 2B: Suitable for **concealed** ductwork.
  • Key Benefit: Provides exceptional durability and corrosion resistance, making it suitable for aggressive environments and high-hygiene areas.
---

Non-Metallic Flexible Ducts

**Flexible ducts** are lightweight, round, and highly flexible ducting solutions primarily used in various HVAC and ventilation systems. They offer significant advantages, especially when compared to rigid ductwork in certain applications.

Key Advantages of Flexible Ducts:

  • Speedy Completion of Projects: Their ease of handling and installation drastically reduces the time required for ductwork setup, accelerating project timelines.
  • High Degree of Flexibility: Designed to offer exceptional flexibility, these ducts can be easily routed and connected to any desired position, accommodating complex layouts.
  • Quick and Economical Misalignment Correction: Flexible ducts provide a fast and cost-effective method for correcting any misalignment that may occur between different system components, minimizing installation headaches.
  • Ducting Around Obstacles: They allow for effortless ducting around existing obstacles or structural elements, eliminating the need for difficult and costly custom-fabricated and fitted rigid ducts.

This flexibility makes non-metallic flexible ducts an ideal choice for specific installation challenges where traditional rigid ducting might be impractical or inefficient.

SM Clean Room Solutions Products

Quick Links
Contact Information
  • B. Suresh
    Ph: 8519950496
    Email: info@smcleanroomsolutions.com
  • Office Address:
    # H. No- 1-6-40-/3/17, Satyamma Nagar,
    Alwal, Medchal – Malkagigiri,
    Secunderabad, Telangana - 500010